Challenger MT500E Series Tractor Service Manual

Covers: Challenger MT515E, MT525E, MT535E, MT545E, MT555E, MT565E, MT575E, MT585E, MT595E Tractor

• AutoPower IV
• AutoPower VI
• TechStar CVT

Type: Service Manual
Language: English
Pages: 3,449
Format: PDF
File size: 301mb
Features: Bookmarked, searchable, printable
Compatibility: Windows/Mac/Tablet/Mobile

This service manual contains vital information for the maintenance and servicing of the Challenger MT500E Series Tractors. In this manual you will find detailed specifications, illustrations, diagrams and step-by-step procedures to properly service the machine to the manufacturer’s standards. This is the same manual used by professional technicians.

Note: Error codes and wiring/hydraulic schematics are sold separately in the MT500E Technician’s Service Book.

Contents:

Introduction

• General Information
• Adjustments, bleeding and calibrations

Separation of assemblies

• Front linkage
• Front axle
• Cooling unit
• Front frame
• Engine cover
• Engine
• Cab

Engine

• T4F SCR Technology engine – General
• T4F SCR Technology engine – Layout of components
• T4F SCR Technology engine -Tests and diagnostics
• T4F SCR Technology engine -Adjustments, bleeding and calibrations
• T4F SCR Technology engine – Disassembly and reassembly
• T4F SCR Technology engine – Service tools
• MT500E SCR Technology – General
• MT500E SCR Technology – Layout of components
• MT500E SCR Technology- Disassembly and reassembly
• MT500E SCR Technology – Service tools

Gearbox

• CVT, AutoPower
• Power shuttle
• Robotic mechanical gearbox
• Creeper and super creeper gears
• General information
• Error codes
• Layout of components
• Adjustments, bleeding and calibrations
• Disassembly and reassembly
• Service tools

Rear axle

• General information
• Layout of components
• Disassembly and assembly
• Final drives
• Differential
• Braking
• ParkLock
• Trailer braking
• Hitch/Linkage
• Auto-hitch
• Rear wheels/hubs

Power take-off

• Error codes
• Electrical and hydraulics diagrams
• Layout of components
• Adjustments, bleeding and calibrations
• Disassembly and reassembly

Front axle

• General
• Error codes
• Electrical and hydraulics diagrams
• Layout of components
• Adjustments, bleeding and calibrations
• Tests and diagnostics
• Disassembly and reassembly
• Front suspension
• 4WD clutch
• Universal joint shaft brake
• Steering unit

Hydraulic system

• General Information
• Electrical and hydraulics diagrams
• Layout of components
• Tests and diagnostics
• Disassembly and reassembly
• Service tools
• Pumps
• Valves
• Aux. Spool Valves
• Front/rear linkages
• Load-sensing
• Open center/cover plate

Electric system

• General
• Layout of components
• Cab fuse box – General
• Cab fuse box – Layout of components
• Cab fuse box – Disassembly and reassembly
• Alternator – Layout of components
• Alternator – Tests and diagnostics
• Alternator – Disassembly and reassembly
• Alternator – Service tools
• Starter – General
• Starter – Layout of components
• Starter – Tests and diagnostics
• Starter – Disassembly and reassembly
• Battery isolator – General
• Battery isolator – Layout of components

Electronics

• Diagnostic tools – General
• Telemetry – General
• Telemetry – Error codes
• Telemetry – Layout of components
• Telemetry – Programming and setting parameters
• Telemetry – Disassembly and reassembly
• Datatronic – General
• Multi Function Joystick – General

Cab

• Air conditioning systems
• Mechanical suspension

Accessory Kits

Service tools

Please note this manual is in downloadable PDF format only. If you have any questions about this product or would like to request sample pages, please contact us and reference the product name or SKU.